Get Your Motor Running: Motor Starting Solutions


This Benshaw white paper provides an in-depth look at the principles and technologies behind motor starting. It explains the differences between full-voltage and reduced-voltage starting methods—such as DOL, primary resistance, auto-transformer, wye-delta, and solid-state soft starters—highlighting their effects on current, torque, and system efficiency. Engineers, OEMs, and maintenance professionals will find this guide valuable for optimizing motor performance, reducing mechanical stress, and ensuring compliance with power authority requirements.

Key Points

  • Understanding Start Current Myths: Clarifies that starting current depends on motor design and voltage, not the driven load.
  • Reduced-Voltage Starting: Explains methods like primary resistance, auto-transformer, and wye-delta configurations for managing start torque and current.
  • Soft Starters: Introduces solid-state soft starters and their advantages in precise control and transient-free operation.
  • Technical Illustrations: Includes diagrams showing current and torque behavior across different starter types.
  • Full-Voltage Starting (DOL): Describes its simplicity but also the severe electrical and mechanical transients it introduces.
  • Transition Effects: Discusses open vs. closed transition switching and their impact on current spikes and torque transients.
  • System Optimization: Emphasizes correct application and calibration of motor starters to prevent inefficiency and system damage.
  • Industry Insight: Highlights Benshaw’s expertise in motor control systems for rugged, global industrial environments.